Failure Modes and Effects Analysis

  • Course Overview
  • Course Coverage
  • Deliverable
  • Who Should Study

Course Overview

Course ID: MC-QA-FMEA-0317

Failure Modes and Effects Analysis (FMEA) is a structured methodology to assess risk of failures and to determine remedial controls in a design, manufacture, maintenance, product or service. FMEA is one of the most extensively used risk assessment tools for industries.

The course module has been developed to provide comprehensive knowledge to learners on the use of FMEA technique effectively. Virtual classes tutored by experienced faculties will support learners to acquire proficiency on the methodology of developing FMEA for a product, service or process. Group activities, interactions with other learners in the classroom shall further reinforce the knowledge and skill of participants.

Salient Features

 

Virtual Classes

Extensive Course Coverage

Key Words on each page

End Chapter Questions

Supporting Articles

Online Examination

Blog Sharing

Career Assistance

Course Fees Rs. 500.00

Course Coverage

1. Introduction

 

2. Failure and Consequence

 

- Make right first time

- Consequence of Failure

- Cost of Failure

 

 

3. Failure Mode and Effect Analysis

 

- What is FMEA

- The history of FMEA

- How to do FMEA

- Knowing the nature of failure

 

4. Types of FMEA

 

- System FMEA

- Design FMEA

- Process FMEA

- Service FMEA

 

5. Timing and the Team

 

- When should FMEA be done

- Assigning ownership & FMEA teams

 

6. FMEA Vocabulary

 

- Function, Failure, Failure Mode

- Cause, Effect, Characteristics

- Severity, Occurrence, Detection, RPN

- Correction, Corrective Action, Preventive Action

- Design Control, Noise Factors, Risk

- Block Diagram, P-Diagram, Process Flow Diagram

 

7.Explanation of Important terms

 

- Failure, Potential Failure Mode

- Potential Failure Effect

- Potential Causes of Failure

- Current Design/Process Control

- Failure Modes and Effects, Severity Ranking

 

8. FMEA Ranking Tables           

 

- Suggested DFMEA Severity Evaluation Criteria

- Suggested PFMEA Severity Evaluation Criteria

- Suggested DFMEA Occurrence Evaluation Criteria

- Suggested PFMEA Occurrence Evaluation Criteria

- Suggested DFMEA Detection Evaluation Criteria

- Suggested PFMEA Detection Evaluation Criteria

- Risk Priority Number

9. Standard FMEA Formats

 

10. FMEA Methodology

 

- Block Diagram

- Parameter Diagram

- Process Flow Diagram

- Current Design/Process Control

 

11. How to fill up the standard FMEA Formats

 

- Header Description

- Item/Process Step/Function

- Requirement

- Potential Failure Mode

- Potential Effect of Failure

- Severity

- Classification

- Potential Cause of Failure

- Current Design/Process Control (Prevention)

- Occurrence

- Current Design/Process Control (Detection)

- Detection

- Risk Priority Number

- Recommended Actions & Action Results

 

12. FMEA Flowchart

 

13. FMEA Examples

 

- Design FMEA Example

- Process FMEA Example

- System FMEA Example

- Service FMEA Example

 

14. FMEA Linkages

 

15. The Benefits of FMEA

 

 

 

Deliverable

  • 15 Chapters
  • MS Word
  • PDF
  • 2.1 Mb
  • Four hours Virtual Classroom
  • Supporting Articles
  • MCQ type Online Examination
  • Career Assistance

Who Should Study

Preferred educational requirements for the learners of this course is:

1.  Graduate or a Diploma holder with preliminary knowledge in manufacturing or service organization.

Professionals from

2. Higher & Middle Management level of manufacturing and service organisations.

3. Consultants and Trainers