Equipment Maintenance Management

  • Course Overview
  • Course Coverage
  • Deliverable
  • Pre-Qualification
  • Who Should Study

Course Overview

Course ID: MC-AM-EMM-0116

Equipment maintenance management is now considered as one of the key business processes and has been integrated to asset management. Both manufacturing and service organisations are now leaning towards reliability centric maintenance supported by computerised system.

The course module has been developed to provide an exposure to learner on evolution of equipment maintenance as a business process covering conventional maintenance practices to TPM philosophy including RCM, spare parts management, equipment reliability, CMMS and other business aspects.

Virtual classes tutored by experienced faculties will support learners to gain useful knowledge on equipment maintenance.

Salient Features

Virtual Classes

Extensive Course Coverage

Key Words on each page

End Chapter Questions

Supporting Articles

Online Examination

Blog Sharing

Career Assistance

Course Fees Rs. 1,400.00

Course Coverage

1.      Introduction and definition

2.      Maintenance Management

                 - Chronological advancement

3.       Importance of Maintenance as a business Process

                    - The new approach

                    - Business Implication

                    - Process Approach to Maintenance

                    - Interaction with other processes

                    - Business intent

4.       Equipment Life Cycle

                    - Bathtub Curve and its explanation

                    - Significance of planned Maintenance

5.       Equipment Performance Reliability

                    - What is reliability

                    - Measurements of reliability

                              - MTBF

                                    - MTTR

                                    - Failure Rate

                                    - Availability, etc

                    - Calculation and examples

6.       Breakdown Maintenance

                    - Introduction

                    - Method of execution and recording

                    - Root Cause Failure Analysis

7.      Preventive and schedule Maintenance

                    - Definition

                    - Advantages and Disadvantages

                    - Planning for Preventive Maintenance

                              - Master Schedule

                                    - Routine List

                                    - PM Cards

                        - Preventive Maintenance techniques

                              - Inspection

                                    - Lubrication

                                    - Alignment

                                    - Noise, Heat, Vibration detection

                                    - Fixing and Tightening

8.        Predictive Maintenance

                 - Introduction

                    - Importance

                    - Advantages and Disadvantages

                    - Applied Techniques of Predictive Maintenance

                              - Thermal Imaging

                                    - Tribology

                                    - Vibration Analysis

                                    - Sonic and Ultrasonic analysis

                                    - Other methods

9.        Reliability Centred Maintenance

                 - Introduction

                    - Goal

                    - RCM Approach

                              - Rigorous

                                    - Intuitive

                    - RCM techniques

                    - RCM programme tree

10.     Safety in Maintenance

                 - Introduction

                    - Work Permit System

                    - Lock out

                    - Access

                    - Common safety equipment

                    - Safe Work Practices

11.    Spare Parts Management

                 - What are spare parts

                    - Classification of spares

                          - By function

                                    - By consumption

                                    - By cost

                 - Challenges in spare parts management

                    - Spare Parts inventory analysis methods

                          - ABC

                                    - FSN

                                    - VED

                                    - SDE

                                    - HML

12.    Introduction to CMMS

                 - What is CMMS

                    - Domain of activities

                    - Installation

                    - Benefits

                    - Future of CMMS

13.    Concept of Life Cycle Cost Analysis

                 - Introduction

                    - Definition

                    - Life cycle cost Tree

                    - Life cycle cost components

                          - Capital Cost Component

                                    - Operating Cost Components

                                    - Energy Consumption cost

                                    - Cost of Production Loss

14.    Introduction to Total Productive Maintenance

                 - Introduction

                    - Aim

                    - Six Big Losses

                    - Eight Pillars of TPM

                    - TPM implementation steps

 

Deliverable

  • Four hours Virtual Classroom
  • 14 Chapters
  • MS Word
  • PDF
  • 1.49 Mb
  • Supporting Articles
  • MCQ type Online Examination
  • Career Assistance

Pre-Qualification

No specific qualification is required

Who Should Study

The course is suitable for

  • Students studying technical courses
  • Professionals currently working in manufacturing or service organisations
  • Production/ Maintenance Supervisors
  • Consultants