Inspection and Test Practice

  • Course Overview
  • Who Should Study
  • Pre-Qualification
  • Deliverable
  • Course Coverage

Course Overview

Course ID: QM/IQAP1/ITP/0116

Inspection and Testing is considered as the elementary activity for Quality Control. The process is practiced in different stages and forms in organisations to ensure product or service quality.

The course module is designed to provide comprehensive Information to learners on different aspects of inspection and testing process and conditions to develop an effective Quality Control system.

The module is the preparatory module for learners willing to study further on Quality Assurance System.

 

 

 

Salient Features

  • Virtual Classes
  • Extensive Course Coverage
  • ​Key Words for each page
  • End Chapter Questions
  • Supporting Artciles
  • Online Examination
  • Certificate*
  • Career Assistance

 

Course Fees Rs. 10.00

Who Should Study

The course is suitable for

Students willing to make a career in manufacturing or service organisations 

Professionals currently working in manufacturing or service organisations

Quality Engineer/Manager/Inspector

Consultants working in the field of Quality Assurance

Pre-Qualification

Basic Knowledge of Mathematics. 

 

Deliverable

  • 12 Chapters
  • End Chapter Questions
  • 82 Pages
  • ​Key Words for each page
  • MS Word
  • PDF
  • 17 Mb
  • Four hours Virtual Classroom
  • Supporting Artciles
  • MCQ Type Online Examination
  • Certificate* (For group participation)

Course Coverage

INTRODUCTION

 

CHAPTER – 1

Introduction to inspection and testing

Difference between Inspection and Testing

Common Industrial Testing Methods 

 

                    CHAPTER - 2

Quality Control by Inspection and Testing

                              Stages of Inspection

                                        Incoming Inspection

                                                In process Inspection

                                                Final Inspection

                              Classification of characteristics

Defects, Defective 

   

                    CHAPTER – 3

                              Inspection and Test Coverage

                                                  Inspection by Samples

                                                            100% Inspection

                                                            Audit Inspection

                              Economic Consideration for 100% and Sampling Inspection

                                                  Calculation and example                                                                                                         

  CHAPTER – 4

Sampling Inspection

What is sampling Inspection

Advantage and Disadvantage of Sampling Inspection 

Practical consideration for sampling

Classification of samples

Practical procedure of random sampling

Special Sampling Plans

          Sampling of Screws, Coal

            Stratified Sampling< systematic Sampling

 

CHAPTER - 5

Use of sampling plans

What is a sampling plan

Useful concepts

          Attribute and variable data

            Fraction defectives

            Percent nonconforming

            Process Average

            Acceptance Quality Limit (AQL)

 

                    CHAPTER - 6

Single sampling plan and its use

          Normal, tightened and reduced inspection

Level of inspection

Example of single sampling plan

Reading single sampling plan from standards

Case Studies

 

CHAPTER – 7

Double Sampling Plan

Understanding double Sampling Plan

Use of Double Sampling Plan

 

CHAPTER - 8

Acceptance Sampling Plan by variables

          What is acceptance sampling plan by variables

            Advantages and disadvantages of use

Useful concepts and their examples

            Mean

            Standard Deviation

            Range

Use of single sampling plan

          Lot offered with variability known

Case Studies

 

CHAPTER - 9

Inspection and Test Device

          What is a measuring device

Selection criteria of a measuring device

Characteristic of a measuring device

 

CHAPTER - 10

Calibration

            Calibration system

            Calibration chain

            Calibration frequency

 

CHAPTER - 11

Inspection and Test Plan (ITP)

          Essential Requirements to develop an ITP

            Example of an Inspection and Test Plan

 

CHAPTER - 12

Process approach to Inspection and Testing

          Objective of Inspection and Testing

            Requirements for control

            Criteria of effective Inspection and Test Process